At Obibi, quality is not just a step in our process—it's the foundation of everything we do. Our comprehensive Quality Control system is integrated into every stage of production, from raw material inspection to final packaging. We understand that when it comes to baby products, there is zero room for compromise. That's why we've developed one of the most rigorous quality assurance protocols in the industry, ensuring that every product bearing the Obibi manufacturing stamp meets the highest international standards for safety, durability, and comfort.
Our multi-layered QC approach combines advanced technology with highly trained quality inspectors who bring decades of specialized experience in infant product manufacturing. This document outlines our detailed quality control procedures throughout the entire production workflow.
Quality begins at the source with thorough fabric and component testing
Prototype validation and production sample approval
Real-time monitoring during cutting, sewing, and assembly
AQL-based comprehensive product examination
Advanced safety and performance verification
Before any production begins, all incoming materials undergo rigorous inspection in our dedicated textile laboratory.
Using FTIR spectroscopy to verify fiber content matches supplier specifications and organic certifications.
Digital scale measurement to ensure fabric weight consistency across batches.
Testing resistance to washing, rubbing, perspiration, and light exposure.
Measuring shrinkage after multiple wash cycles to ensure consistent sizing.
Testing for restricted substances including formaldehyde, heavy metals, and phthalates.
Ensuring all fabrics meet strict flammability requirements for children's sleepwear.
Verifying fabric pH is within safe range for baby's sensitive skin.
Testing buttons, snaps, and zippers for lead content and mechanical safety.
Identifying and resolving potential issues before mass production begins.
Every new design undergoes comprehensive prototype testing to verify design integrity, functionality, and safety.
The first articles produced from production lines undergo meticulous inspection and client approval.
Real-time quality surveillance throughout the manufacturing process.
Any defect identified during in-process inspection triggers an immediate halt to the production line. The issue is documented, analyzed, and corrected before production resumes. This prevents batch-level quality issues and ensures consistent output.
Comprehensive examination of finished products using internationally recognized AQL sampling standards.
Advanced testing in our in-house laboratory and third-party certified facilities.
Subjecting products to multiple wash cycles (5, 10, 25 cycles) to assess color retention, dimensional stability, and overall durability.
Using tensile testing machines to measure seam strength and ensure they withstand normal wear and tear.
Comprehensive testing for resistance to washing, rubbing, light, and perspiration.
Every production batch is accompanied by comprehensive documentation ensuring full traceability and compliance.
Documented verification that products meet all specified requirements and safety standards.
Complete test results from both in-house and third-party laboratory testing.
Detailed AQL inspection reports with defect classification and photographic evidence.
Complete tracking from raw material lot numbers to finished product cartons.