Our Quality Standards

At Obibi, quality is not just a department—it's our fundamental philosophy. As a leading manufacturer of baby clothing and products, we understand that parents trust us with what matters most: their children's safety and comfort. Our comprehensive quality standards represent the highest benchmarks in the industry, ensuring every product bearing the Obibi name exceeds expectations.

With over a decade of expertise in infant product manufacturing, we've developed a multi-layered quality assurance system that begins at material selection and continues through final packaging. Our commitment to excellence has earned us certifications from the world's most rigorous standards organizations and the trust of brands and parents globally.

This document outlines the exacting standards we maintain across every aspect of production. We believe transparency builds trust, and we invite you to understand the meticulous processes that ensure Obibi products are synonymous with safety, durability, and exceptional quality.

Our Quality Philosophy

Safety First, Always

Every decision begins with safety considerations. We go beyond mandatory requirements to anticipate potential risks and design them out of our products.

  • Non-toxic materials certified for infant use
  • Choking hazard prevention through reinforced components
  • Flame-resistant fabrics meeting strict international standards
  • Physical safety through secure fastenings and construction

Comfort Through Design

We engineer comfort into every product, understanding that babies have unique sensitivities and needs different from adults.

  • Seamless and flatlock stitching to prevent irritation
  • Breathable fabrics that regulate temperature
  • Ergonomic designs supporting natural movement
  • Soft, non-irritating labels and tags

Durability That Lasts

Our products withstand the rigors of daily use and frequent washing while maintaining their appearance and integrity.

  • Reinforced stress points in high-wear areas
  • Colorfast dyes that resist fading
  • Shape retention through multiple wash cycles
  • Quality materials that don't pill or degrade

Material Quality Standards

Our fabric selection process involves rigorous testing to ensure every material meets our strict standards for safety, comfort, and durability.

Comprehensive Fabric Testing Protocol

Test Category Standard Applied Acceptance Criteria Frequency
Chemical Safety OEKO-TEX Standard 100 Class I Zero detectable harmful substances Per batch
Fabric Strength ASTM D5034 / ISO 13934-1 Minimum 200N tensile strength Per roll
Colorfastness AATCC 61 / ISO 105-E04 Grade 4+ after 50 washes Per dye lot
Pilling Resistance ASTM D4970 / ISO 12945-2 Grade 4+ after 20,000 cycles Per fabric type
Dimensional Stability AATCC 135 / ISO 5077 ±3% shrinkage maximum Per production run

Specialized Infant Fabric Requirements

  • Breathability: All fabrics must achieve minimum air permeability of 200L/m²/s
  • Moisture Wicking: Rapid moisture transport with drying time under 30 minutes
  • Hypoallergenic: Certified safe for sensitive skin through dermatological testing
  • UV Protection: UPF 30+ for outdoor garments without chemical treatments
  • Stretch Recovery: 95% recovery after 100 stretch cycles for comfort and fit retention

Every component, from buttons to zippers, undergoes individual testing to ensure safety, functionality, and durability.

Hardware Safety Standards

  • Pull Force Testing: All buttons, snaps, and fasteners withstand minimum 50N pull force
  • Choking Hazard Prevention:Choking Hazard Prevention: Components must not fit through small parts cylinder (31.7mm diameter x 25.4mm-57.1mm depth)
  • Non-Toxic Materials: All metal components lead-free and nickel-safe certified
  • Corrosion Resistance: Zinc-plated or stainless steel components withstand 48-hour salt spray testing
  • Smooth Edges: All edges radiused to minimum 0.5mm to prevent scratching

Thread & Stitching Specifications

  • Thread Strength: Minimum 4000gf tensile strength with consistent thickness
  • Stitch Density: 10-12 stitches per inch for optimal strength and flexibility
  • Seam Strength: All seams withstand minimum 15kgf pull force
  • Elastic Durability: Maintains 80% elasticity after 1000 stretch cycles
  • Color Matching: Thread colors matched to fabric within ΔE < 2.0 tolerance

Manufacturing Process Standards

1

Pattern Precision

Digital patterns with ±1mm accuracy

2

Cutting Accuracy

Laser-guided cutting within 0.5mm tolerance

3

Sewing Excellence

Consistent stitch quality and tension control

4

Assembly Verification

Component placement accuracy checks

5

Final Inspection

32-point quality checklist completion

Sewing & Construction Standards

Our sewing operations follow precise technical specifications to ensure consistent quality and durability.

  • Seam Allowance: Consistent 1cm allowance with ±2mm tolerance
  • Stitch Tension: Automated monitoring with real-time adjustment
  • Reinforcement Stitching: Triple-stitching at all stress points
  • Thread Trimming: Automated trimming to 3-5mm length
  • Needle Change Frequency: Every 8 hours of operation

In-Process Quality Checks

Multiple inspection points throughout manufacturing catch issues before they progress.

  • First Article Inspection: Comprehensive review of initial production samples
  • Line Leader Checks: Hourly verification of 10 randomly selected units
  • Mid-Process Audit: Quality team assessment at 50% completion
  • Pre-Final Review: 100% visual inspection before finishing
  • Measurement Verification: Dimensional checks against specification sheets

Safety Certifications & Compliance

Global Safety Standard Compliance

North America

  • CPSC Children's Product Certificate (CPC)
  • CPSIA lead and phthalates compliance
  • Flammability standards (16 CFR Part 1610)
  • Tracking label requirements

European Union

  • EN71 Parts 1, 2, 3 compliance
  • REACH SVHC compliance
  • CE marking requirements
  • GPSD compliance

Asia Pacific

  • China GB 31701 compliance
  • Japan ST 2016 compliance
  • Australia/New Zealand AS/NZS 8124
  • Korea KC certification

Comprehensive Testing Protocols

Physical & Mechanical Testing

  • Seam Strength Testing: ASTM D1683 - Minimum 15kgf
  • Button Pull Test: 16 CFR 1500.51 - 50N minimum
  • Zipper Durability: 5000 cycles minimum
  • Elastic Recovery: 80% recovery after 1000 cycles
  • Color Rub Fastness: AATCC 8 - Grade 4+ dry/wet

Chemical Safety Testing

  • Heavy Metals: Lead, cadmium, mercury below detection limits
  • Phthalates: <0.1% for all restricted phthalates
  • Formaldehyde: <20ppm for infant products
  • Azo Dyes: Zero banned amine detection
  • Allergenic Disperse Dyes: Below detection limits

Performance Testing

  • Wash Durability: 50 cycles with dimensional and color evaluation
  • Pilling Resistance: ASTM D4970 - Grade 4+ minimum
  • Light Fastness: AATCC 16 - Grade 4+ after 40 hours
  • Water Resistance: AATCC 22 - 90+ rating for relevant products
  • UV Protection: AS/NZS 4399 - UPF 30+ for sun protection

Continuous Improvement & Quality Culture

Data-Driven Quality Enhancement

Our commitment to quality extends beyond meeting standards to continuously raising them through systematic analysis and improvement initiatives.

Quality Metrics & Monitoring

  • First Pass Yield: Maintain >98% rate through process optimization
  • Customer Return Rate: Target <0.5% through preventative quality measures
  • On-Time Delivery: 99%+ achievement through production efficiency
  • Supplier Quality Score: Quarterly evaluation and development

Employee Quality Training

  • Monthly quality awareness sessions for all staff
  • Certification programs for quality inspectors
  • Cross-training to understand full production impact
  • Quality incentive programs recognizing excellence

Technology Integration

  • Automated optical inspection systems
  • Real-time production monitoring dashboards
  • Statistical process control implementation
  • Digital quality documentation and traceability